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AI + Supply Chain

Stock health score, dynamic safety stock, reorder points, automatic purchase suggestions and demand anomaly detection.

The AI + Supply Chain page recalculates everything from stock history every time it opens. Nothing needs setting up apart from the lead time and minimum order on each item.

What is calculated

  • Demand is read from stock issued over the last 12 weeks.
  • Dynamic safety stock = 1.65 × standard deviation of demand over the last 8 weeks × √lead time. That is a 95% service level: enough stock in 95% of weeks.
  • Reorder point = average weekly demand × lead time + safety stock.
  • Stock health: every item is grouped as stock-out risk, needs reordering, overstock (enough for more than 16 weeks) or healthy. The health score is the percentage of healthy items.
  • Demand anomalies: last week is flagged if it is more than 2.5 standard deviations away from the 11 weeks before. The change is broken down by sales channel (Modern Trade, E-commerce and so on) so you can see where it came from.

Purchase suggestions

When stock on hand plus stock on order falls below the reorder point, Air-M suggests a quantity that covers the lead time plus one week, rounded up to the vendor's minimum order.

  • Click Order n on one suggestion to create a PO for that item only, or Act on n suggestions for all of them at once. Air-M creates one PO per vendor and submits it straight away: below the approval limit it is approved immediately, above the limit it waits for approval.
  • For finished goods that have a bill of material, the button is Plan production n and the result is a production work order, not a PO.
  • POs and work orders created from AI suggestions can be found in Supply Chain and Manufacturing.

If the numbers look odd

  • Items with no sales history cannot be calculated yet; wait for a few weeks of data.
  • A wrong lead time or minimum order gives wrong suggestions. Check the item data.
  • Physical stock differs from the system: do a stock count first.